`n `n TSRAI Eair5.0 | Electric Cylinders - The Future of Pneumatic Replacement

TSRAI Eair5.0
The Future of Pneumatic Replacement

Revolutionary electric cylinder technology that directly replaces conventional pneumatic systems. Achieve up to 95% energy savings with precise motion control, zero compressed air infrastructure, and maintenance-free operation.

95%
Energy Savings
ISO
Direct Replacement
0
Compressed Air

Electric Power

Direct Drive Technology

🎯

Precision Control

±0.01mm Accuracy

🔇

Silent Operation

<45 dB Noise Level

♻️

Eco-Friendly

80% CO₂ Reduction

The Hidden Costs of Compressed Air

Compressed air is one of the most expensive energy carriers in manufacturing — most energy is wasted before it reaches the point of use

💨
80-90%
Energy Lost as Heat
🕳️
20-30%
Typical Leakage Rate
🔊
75-90 dB
Compressor Noise
🔧
€5-15k
Annual Maintenance

Eair5.0 Electric Cylinder Technology

Integrated brushless motor and servo controller in a compact housing — direct ISO replacement with no machine redesign

🔌

Integrated Drive System

Brushless motor with integrated servo controller — spindle drive converts rotary motion to precise linear movement. No external motor or controller required.

📐

ISO Standard Mounting

Direct 1:1 replacement of ISO 15552 and ISO 6432 pneumatic cylinders. Same mounting dimensions — swap in hours, not days.

🎛️

Programmable Motion Profiles

Full control over speed (1-1000 mm/s), force (1-100%), and position (unlimited stops). Create complex motion sequences impossible with pneumatics.

🛡️

Maintenance-Free Design

No seals to replace, no lubrication required. Cycle life exceeds 100 million cycles — 10x longer than pneumatic cylinders.

🎯 Eair5.0 Specifications

±0.01mm
Position Accuracy
1-1000
Speed Range (mm/s)
50-2000N
Force Range
10-500mm
Stroke Length
<45 dB
Noise Level
IP65
Protection Class
24/48V DC
Power Supply
>100M
Cycle Life

Eair5.0 vs. Pneumatic Cylinders

See why leading manufacturers are switching to electric cylinder technology

Parameter TSRAI Eair5.0 Pneumatic Cylinder
Energy Efficiency 90-95% 10-20%
Energy Cost (per 1000 cycles) €0.05-0.15 €1.00-3.00
Position Accuracy ±0.01 mm ±0.5-2 mm
Speed Control Programmable (1-1000 mm/s) Flow valve only
Force Control Precise (1-100%) Pressure dependent
Multi-Position Stops ✓ Unlimited positions ❌ End stops only
Noise Level <45 dB 75-90 dB (compressor)
Infrastructure Required Power cable only Compressor, dryer, pipes, FRL
Leakage Risk ❌ None ⚠️ 20-30% typical
Maintenance Minimal — no seals Regular seal replacement
Cycle Life >100 million cycles 1-10 million cycles
Data & Diagnostics ✓ Full monitoring ❌ Limited

Where Eair5.0 Transforms Operations

Replacing pneumatic cylinders across all industries with precision electric motion

🔧

Assembly & Manufacturing

  • Pick & place operations
  • Clamping & pressing
  • Part feeding & sorting
  • Screw driving fixtures
  • Quality inspection stations
📦

Packaging & Logistics

  • Carton sealing & taping
  • Label application
  • Conveyor diverters
  • Palletizing systems
  • Wrapping machines
🚗

Automotive Production

  • Welding fixture clamps
  • Door & hood handling
  • Test equipment actuation
  • Paint shop operations
  • Final assembly stations
🍫

Food & Beverage

  • Hygienic filling systems
  • Bottle capping
  • Product ejection
  • Cleanroom operations
  • No oil contamination risk
💊

Pharmaceutical

  • Blister packaging
  • Tablet pressing
  • Syringe filling
  • GMP cleanroom compatible
  • Validation-ready
🤖

Robotics & Automation

  • End-of-arm tooling
  • Gripper actuation
  • Multi-axis positioning
  • Collaborative robot support
  • AGV/AMR integration

Proven Savings, Fast Payback

Real-world ROI from pneumatic to electric cylinder conversions

€15-25k
Annual Energy Savings (50 cylinders)
€5-10k
Maintenance Cost Reduction
18-24
Months Payback Period
80%
CO₂ Emission Reduction

💰 Example: Medium Manufacturing Plant (50 Cylinders)

€45,000
Investment Cost
€25,000/yr
Total Annual Savings
€125,000
5-Year Net Benefit

Easy Retrofit in 4 Steps

Switch from pneumatic to electric with minimal downtime

1

Audit & Analysis

We assess your current pneumatic systems and identify high-impact retrofit candidates

2

ROI Calculation

Detailed energy and maintenance savings projection for your specific application

3

Direct Swap

Remove pneumatic cylinder, install Eair5.0 — same mounting, no machine modification

4

Commission & Optimize

Program motion profiles, fine-tune parameters, and start saving immediately